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Simplify the Manufacturing Process with Digital Printing on Plastic Pouches

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Are you looking for ways to simplify the food supplement packaging process? If so, you may be interested in learning more about digital printing on plastic pouches. This convenient service can not only make the manufacturing process much simpler, but can provide a variety of other benefits as well. Here’s what you should know about this increasingly popular packaging process and how it can benefit your large or small food supplement company.

How the Process Works

When digital files are printed onto packaging substrates using an ink-jet or laser printer, the process is called digital printing. Digital printing isn’t very new. In fact, commercial printers, data centers and in-plant print centers have been using it for more than 25 years. However, it hasn’t been available in the flexible packaging industry until more recently. Since its introduction in 2014, it has completely changed the way designs and information are printed on plastic pouches.

When compared to offset printing, digital printing is a much simpler process. Offset printing involves transferring ink to a custom metal plate. The ink image is then transferred to a rubber blanket before finally being transferred to the printing surface (a box, label or pouch). Digital printing, on the other hand, involves printing an image directly onto the intended package. This saves time in the manufacturing process.

Benefits of Digital Printing

There are many benefits digital printing can offer. In addition to saving time in the manufacturing process, printing directly on plastic pouches can deliver the following advantages:

  • Enhance the value proposition
  • Provide environmentally friendly results
  • Improve supply chain efficiency
  • Make it easier to print in-line variable data

When you have to pre-print a large number of cartons, it increases your chances of ending up with obsolete inventory in the event of packaging changes. Digital printing enhances the value proposition by eliminating obsolete inventory, offering faster order turnaround times and reducing time-to-market. The process also completely eliminates several steps between the proofing and prototype processes.

Printing digitally onto packaging is more environmentally friendly than traditional printing. This is because the process produces “good labels” in a matter of minutes and eliminates wasted ink and other supporting processes and materials that are common with conventional printing.

Digital printing on your child proof packaging or other food supplement packaging delivers a faster transition to production than traditional printing. It also makes it easier to customize label designs and makes it possible to print low-volume SKUs.

You can print in-line variable data more easily with digital printing than conventional printing. Digital printing allows for the development of track-and-trace capability by using a unique bar code or numeric code to label each pack or label.

Save Time and Money

If you would like to reduce waste and save time and money when creating or modifying your product packaging, digital printing is the perfect solution. It’s the only type of printing that can produce variable content packaging. It also provides superior image quality and absolute color consistency every time. There is no better way to simplify manufacturing and avoid obsolete inventory in the process than with digital printing.

Michelle has been a part of the journey ever since Bigtime Daily started. As a strong learner and passionate writer, she contributes her editing skills for the news agency. She also jots down intellectual pieces from categories such as science and health.

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Applications of Automation in Research and Clinical Diagnostics

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Precision counts in the fields of science and medicine. This is particularly true for the basic task of counting and analyzing cells, which is used in both clinical and research settings. The introduction of automatic cell counters, which provide efficiency and accuracy that manual approaches cannot match, has resulted in a notable advancement in this field.

What is Automated Cell Counting?

Automated cell counters are advanced instruments that are made to precisely and swiftly count and examine cells. In contrast to manual counting methods that rely on human vision and a microscope, automated counters use software algorithms and image technology to count and analyze cells. This ensures more accurate findings by expediting the procedure and lowering the possibility of human error.

Type of Automated Cell Counters

There are several types of automated cell counters used in research and clinical diagnostics, each employing different technologies and methods for cell counting. The main types of automated cell counters include:

Image Cytometers: These devices use optical microscopy to statically image cells, which are frequently labeled to detect certain molecules or provide contrast. Cell counting is aided by the automation of image cytometers made possible by digital cameras.
Flow Cytometers: Use a regulated flow of suspended cells to align individual cells for analysis. Staining cells with fluorochromes enables visual characterization of the cells and facilitates high-throughput analysis.
Cell Sorters: Arrange cells according to their electrical properties. Sorting is accomplished by dividing the fluid stream containing the cells into droplets whose electrical charge varies according to the kind of cell and guiding them into various containers.
Time-Lapse Cytometers: Allow for continuous monitoring of cells in an incubator by employing non-heat-generating light sources, such as LEDs, in conjunction with image cytometry to investigate cellular dynamics without causing damage to living cells.
Hemocytometers: A qualified technician, an optical microscope, and a gridded slide with known volume wells are used in this manual cell counting approach. Up until the 1950s, hemocytometers were the norm for counting cells.

These various types of automated cell counters provide effective and precise methods for cell counting and analysis, each with unique benefits and uses in clinical and research environments.

Research

Automated cell counters have become indispensable tools in understanding cell behavior. They are used in various research fields, including cancer research, drug discovery, and stem cell therapy.

One of the key benefits in research is the ability to handle large volumes of data. For instance, in drug discovery, automated counters can quickly analyze the effects of thousands of compounds on cell growth and death. This high-throughput capability accelerates the pace of research, allowing scientists to screen potential drugs more efficiently than ever before.

Moreover, automated cell counters offer the precision required to detect subtle changes in cell populations. This is crucial in fields like cancer research, where understanding the behavior of cancer cells can lead to the development of more effective treatments.

Clinical Diagnostics

The impact of automated cell counters extends beyond the research laboratory and into clinical diagnostics. In medical laboratories, these devices play a critical role in routine blood tests, infectious disease diagnostics, and monitoring patient health during treatment.

For example, in a routine complete blood count (CBC), automated cell counters can quickly provide a detailed analysis of different blood cell types. This information is vital for diagnosing conditions such as anemia, infections, and blood cancers. The speed and accuracy of automated counters mean that patients can receive diagnoses and begin treatment more swiftly.

In the context of infectious diseases, automated counters can detect and quantify specific pathogens or immune cells, helping to diagnose infections quickly and accurately. During the COVID-19 pandemic, automated cell counting technologies were instrumental in monitoring virus spread and patients’ immune responses, showcasing their value in crisis situations.

Challenges and Future Directions

The initial cost of these devices can be high, and their operation requires specific technical expertise. Additionally, different types of cells and conditions may require customized counting protocols, necessitating ongoing adjustments and updates to software algorithms.

 

Looking ahead, ongoing advancements in technology promise to further enhance the capabilities of automated cell counters. The global cell counting market growth is anticipated at a CAGR of 7.5% by 2032. Innovations in imaging technology, artificial intelligence, and machine learning are expected to improve accuracy, speed, and the ability to analyze more complex cell characteristics. As these technologies evolve, automated cell counters will become even more integral to research and diagnostics, opening new avenues for scientific discovery and patient care.

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